Auto Parts Stamping

Alec team understands engineers' demanding requirements for rapid sample delivery, precise tolerance control, and multi-material compatibility, as well as procurement personnel's focus on supply chain stability and cost control. Therefore, we are committed to providing one-stop stamping solutions, from rapid prototyping to small-batch trial production, to help customers accelerate product launch amidst fierce market competition.

Automotive stamping components are widely used in key systems, including body construction, new energy battery modules, powertrain components, and electrical connector support. Leveraging Alec's fast die making and low-volume response mechanism, we offer full process support from design validation to pilot production to meet the requirements for development and performance testing of all types of vehicles.

Body structural components: ribs, metal supports, seat frames, and so on, increase the stiffness and stability of the vehicle and support the modular design of the body.

Battery modules (New Energy Vehicles): Battery tray, battery cover, heat sink, and so on. They are the core parts of a new energy platform.

Powertrain components: Engine mount, heat shield, exhaust system metal support, and so on, to withstand high temperature and high vibration conditions to improve system stability.

Inner Metal Hardware: Door Bracket, Dashboard Bracket, Seat Mounting Hardware, and so on. Make sure the Function Parts and Plastic Interior Decoration.

Electrical metal connectors: grounding lugs, sensor brackets, cable clamps, etc., are widely used in the vehicle's electrical system to ensure conductivity and secure fastening.

Case Study:

We previously provided a custom battery cover stamping for a European new energy startup. Using rapid tooling technology, we completed the mold within three days and delivered the first batch of 20 samples within five days, maintaining a tolerance of ±0.05mm for structural verification during the B-prototype phase.

Alec has a comprehensive stamping part development process, covering everything from customer drawing analysis to mold fabrication, stamping, post-processing, and packaging and shipping. This ensures that every part undergoes rigorous quality control and inspection before delivery.

1. Drawing Analysis

Our professional engineering team carries out the technical feasibility analysis on the 2D/3D drawings of the client, confirming the material, process, tolerance, and surface finish.

2. Mold Design and Manufacturing

Depending on the project stage, we choose to use rapid tooling, simple tooling, or mass production tooling. Our experienced tooling team can deliver rapid tooling in as little as three days for prototype verification or small-batch trial production.

3. Stamping

Using high-precision presses, we perform forming operations on sheet metal, including punching, drawing, flanging, and forming.

4. Initial Inspection and Deburring

All stamping parts are deburred and polished to ensure a smooth, non-irritating edge. The first article is then examined to make sure the dimensions, tolerances, and appearance are in accordance with the drawing requirements.

5. Surface Finishing

Surface finishing can be applied upon request to enhance appearance, corrosion resistance, and functional stability.

6. Quality Inspection and Packaging

All the products are inspected on the spot or on the spot prior to shipment. For example, a Size Inspection Report and Material Certificate should be provided in accordance with Part Shape and Delivery Method. Only Foam, Pearl, Custom Cardboard or Wood.

7. Delivery

We support DHL, UPS, Federal Express Air, and Sea Cargo to deliver the goods flexibly and efficiently in order to meet the rapid needs of both prototypes and small batches.

As a prototyping and low-volume stamping supplier, we are well aware of the high demands of our customers in terms of responsiveness, flexibility and quality assurance in the initial phases of product development. We offer a highly flexible support strategy, from a minimum order of one piece and rapid tooling response to a team of engineers with international project experience throughout the entire process. This ensures direct communication and timely feedback, greatly cutting down on trial and error and shortening product validation cycles.

Furthermore, we have the ability of independent tooling and vertical integration of production resources to accomplish most of the projects without the need for outsourcing. We use a project-based management system, with dedicated engineering support for every customer, ensuring transparency, control, and traceability throughout the entire process, from requirement integration to prototype delivery. In terms of quality assurance, we not only insist on ISO9001, but also set up system testing procedures and shipping standards and can make customized solutions according to the customer's national certification system. We have many years' experience in export, so we know the specifications, packaging and delivery methods of European and US markets, and we can offer reliable, effective and reliable stamping parts development services.

1. Can you assist with sample assembly or welding?

Yes.We provide simple assembly, spot welding, nut riveting, tapping, and other secondary processing services that can be used to verify the function or structure.

2. Do you support the development of multiple assemblies?

Yes.We have the ability to prototype and assemble multi-piece kits, mass-produce according to the bill of materials (BOM), and deliver them in uniform packaging.

3. Have you ever worked with customers in the automobile industry?

Yes. We have a long history of service to OEMs and Tier 1 and Tier 2 customers. We are well acquainted with the design standards, development procedures, and quality systems of the automobile industry.

4. Can you collaborate with clients to use unique drawing numbers and packaging labels?

Yes.We can specify material codes, packing labels, and documentation numbers in a format that customers specify for internal administration.

5. Since we are overseas, can we provide remote project follow-up?

Absolutely. We have a team of English-speaking engineers and business experts who support.

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