In the rapid development of the manufacturing environment, customized injection molding components, whether they are complicated mechanical components, precise electronics, or sophisticated consumer products, can precisely satisfy the needs of the project and empower each creativity and design. Through flexible and diversified materials, precise molding techniques and strict quality control, we offer reliable, specialized and customized injection molding solutions for our customers.
Parameter
|
Molding process |
High-precision injection molding |
|
Accuracy |
±0.01mm (determined according to part design and material) |
|
Materials |
ABS, PC, PA6/PA66, POM, PP, PEEK, TPU, TPE, LCP and other engineering plastics and high-performance special plastics |
|
Surface Finishing |
spraying, silk screen, electroplating, laser engraving, polishing, texture treatment (SPI standard or customer specified standard) |
|
Color |
Customized color according to PANTONE color card number or customer sample |
|
Mold life |
100,000 to 1 million times (designed according to mold steel and production batch) |
|
Maximum part size |
1000mm × 800mm × 500mm (depending on the specific machine model and mold design) |
|
Certification |
ISO 9001/ISO 14001/ISO 13485, some materials support RoHS, REACH, UL 94-V0 and other certification requirements |
Process
1. Submit 3D drawings and project requirements
The customer provides complete 3D CAD files (such as STEP, IGS, and X_T formats) and specifies material selection, surface requirements, batch quantity, and delivery targets. After receiving the information, we immediately confirm the details with the customer to ensure that every key requirement is understood.
2. DFM analysis and manufacturing feasibility assessment
The ALEC Mould Engineer Team performs DFM analysis based on client drawings to assess the feasibility of the components in the process of injection molding and mold flow analysis. Detailed technical feedback will be provided for the design optimization recommendations, and the final mold design will be decided with the client.
3. Mold manufacturing
Once the customer has confirmed the DFM, the mold is made of high-quality steel (P20, NAK80, S136). The entire process is strictly controlled by experienced mold engineers to ensure mold accuracy and production stability.
4. T1 specimen injection molding and validation
Once the mold has been completed, the first T1 test mold injection molding is carried out to make a sample (supplied according to customer requirements). We will conduct a complete inspection of the sample, including size measurement, appearance inspection, and a complete First Item Inspection Report (FAI).
5. Formal mass production
Once a sample has been confirmed, formal mass production will begin, with strict production process control (SOP Standard Operating Procedures), and a number of random and final checks will be carried out in the course of production to ensure that every batch is consistent and of good quality.
Advantages
1. Based on the 3D model or engineering drawings of the client, we can ensure that the plastic injection parts meet the design requirements in size, tolerance and construction, thereby improving the assembling efficiency and performance.
2. A wide variety of high-performance plastic materials are available for a wide variety of applications, from consumer electronics to industrial devices.
3. Our engineering team can provide DFM analysis prior to production, from wall thickness uniformity and mold exhaust design to undercuts.
4. High-Precision Injection Molding Quality Control. High-end CNC machines are used in mold processing. The size of 50T-500T is suitable for various sizes. The precision of plastic injection parts is within ± 0.01 mm, and the surface quality can reach SPI A2, A3 or the customer's specification.
Application
In the field of medical equipment, it covers equipment housings, hand-held terminal parts and all kinds of disposable consumables to meet the needs of high purity and accuracy; in consumer electronics, it provides lightweight, high-strength solutions for intelligent wearable devices, headphone housings and intelligent household products; in industrial machines, custom injection-molded components are widely used in gears, guide rails, protective covers and support components to increase the durability and operating stability of equipment; in household appliances, for example, washing machine control panels, coffee machines and kitchen appliances, the use of high quality injection molding techniques to achieve a perfect combination of aesthetic and functional functions.
FAQ
1: What is the minimum amount?
Support for small batch orders. Please contact us for further consultation.
2: Can you provide samples?
Yes, we can provide you with T1 samples after the mold has been completed.
3: Is multi-plastic co-injection supported?
Right. Including two-color injection and insert injection molding technology to meet all kinds of design requirements.
4: What is the usual delivery time?
Mold manufacturing time is usually about 4 weeks. Generally, it takes about 20 days to produce a batch based on the volume of the order.
Hot Tags: custom plastic injection parts, China custom plastic injection parts manufacturers, suppliers, factory, Hdpe And Pe Plastic Pallets Injection Moulded, Pa12 3d Printing, Insert Moulding, Tool Steel 18Ni300 SLM 3D Printing Parts, Laser Cut Copper And Brass Parts, Stainless Steel Flange Turned Parts