If you have a aluminum alloy die casting parts design, we can help you turn it into a reality. With the right equipment, strong technical capability(we can complete the die - casting cycle in as little as 30 seconds for some small - sized parts), and a focus on quality, we guide you through every step of the process. From tool design to finishing and then on to shipment, we ensure that every project is completed to a high standard and that your orders are delivered on time.
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Material |
ADC12 A380 AL6061 AL 7075 AC 46100 AC 46500 A383 A360 Al-Si8Cu3 Al-Si11Cu3 |
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Finish |
Industrial polish,Polishing, Anodizing, Painting, Passiviation, Electroplating,Heat treatment,Electroless plating,Sand Blasting,Brushed,Powder Coating |
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Dimensions |
Customized |
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Tolerance |
±0.02 mm |
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Surface roughness |
Ra 0.8 - 1.6 μm |
Advantages of aluminum die casting parts manufacturing:
High precision: capable of manufacturing parts with an accuracy of up to 0.02mm, it can meet a requiring high precision.
Stable quality: has the advantage of good repeatability, to ensure the quality of mass-produced parts is stable.
Low manufacturing cost:material price for aluminium alloy die casting parts is relatively low compared to other materials, and die-casting process can eliminate a large number of machining processes and equipment, saving raw materials, reduce manufacturing costs.
Complex shape: can manufacture complex shaped parts, to meet customer demand for design diversification.
High processing efficiency: short forming cycle(30 seconds for some small - sized parts), can mass rapid manufacturing parts.
Good material performance: aluminum alloy has good thermal conductivity(150 - 237 W/(m·K)), strength(tensile strength from 200 to 350 MPa, while the yield strength typically falls between 120 to 200 MPa) and hardness(Brinell hardness (HB) of 60 - 120), which can meet the material requirements of different fields.
Features:
Automotive industry: used in the manufacture of engine block, cylinder head, transmission housing, intake manifold, brakes, chassis structural components and other parts, which helps to reduce the weight of the vehicle, improve fuel efficiency, in the new energy vehicles, battery shell, motor shell and other aspects of the application is also very wide.
Electronics industry: can manufacture electronic products shell, radiator, bracket and other components, its good thermal conductivity and light weight, can effectively reduce the temperature of electronic products, improve product performance and life.
Aerospace industry: used to manufacture aircraft engine parts, spacecraft parts, etc. The low specific gravity and high strength of aluminum alloy make it an ideal material for use in aircraft and spacecraft.
Medical device industry: It can manufacture electronic shells of medical devices, surgical instruments and other parts. Its good toughness and corrosion resistance can ensure the service life and safety of medical devices.
Other fields: It is also widely used in smart door locks and the shells and internal structural parts of smart home appliances, parts in industrial automation and robotics, and radiators and shells in communication equipment.
Process:
Designing the mold: According to the actual demand, design the mold with shape and size conforming to the industrial standard, make sure the structure of the mold is concise and complete, in order to realize the correct and precise casting.
Making the mold: make the mold according to the design drawing.
Equip the mold and adjust the parameters: install the made mold to the specific die-casting equipment, and adjust the parameters of the equipment.
Aluminum alloy material preparation: prepare aluminum alloy materials that meet the requirements, such as ADC12, A380, etc., and carry out preheating and other treatments.
Aluminum liquid injection: Pre-melt the aluminum alloy material and inject it into the mold.
Mold Cooling: Aluminum liquid in the mold is rapidly cooled and shaped in a short period of time.
Aluminum alloy parts demolding: after the cooling of casting mold is completed, open the mold and take out the die-casting formed aluminum alloy parts from the mold.
Surface treatment: the aluminum alloy parts taken out for trimming, finishing, painting or spraying and a series of surface treatment, in order to meet the appearance of the parts and surface quality requirements.
Inspection: Inspection of aluminum alloy die casting parts, including dimensional accuracy, appearance quality, defects and other aspects, to determine whether the die casting parts are qualified.
FAQ:
Q:Can you customize components as per my requirements?
A:Yes. We discuss our clients' requirements before the mould design stage,and then customize the castings to deliver the components they need.
Q:Which types of customers to you supplying?
A:We are supplying to automotive, medical, semiconductor, communication electronics, Robotics &new energy Drones.
Q:Are Aluminium Die Cast Enclosures Cost-Effective?
A:Yes, aluminium die cast enclosures are cost-effective due to the efficiency of the die casting process. The high production rates, minimal material waste, and the recyclability of aluminium contribute to overall cost savings.
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